Complete Guide to Duplex Board – Properties, Applications & Indian Manufacturers

“The Smart Choice for Affordable Folding Carton Packaging”

 

What is Duplex Board? :- 

Duplex board is a multi-layer paperboard mainly made from recycled fibre, with a coated white or grey top side and a grey or white back side. It is widely used for cost-effective packaging, especially in FMCG and industrial applications.

 

Duplex Board Specifications

GSM Range: 180 – 500 GSM 

Thickness (Caliper): 250 – 700 microns  

Ply Structure:            Multi-layer  

Top Side:       White coated 

Back Side:     Grey / White  

Brightness (Top):      75 – 82 %  

Surface Finish:         Single coated & Double Coated 

Moisture Content:     7 – 9 % 

Print Compatibility:   Offset, Flexo 

Food Grade:  Limited (not preferred for direct contact

 

1. Specialty of Duplex Board

Cost-effective packaging solution, 

Good printability on coated top surface, 

Suitable stiffness for mono cartons, 

Wide GSM availability, 

Easy availability in rolls and sheets, 

High recyclability 

Best alternative to virgin boards for economy pack.

 

2. Uses of Duplex Board

Duplex board is commonly used in value and mass-market packaging,

Such as: FMCG packaging cartons,  Soap, detergent & toothpaste boxes,  Food outer cartons (non-direct contact),  Pharmaceutical secondary packaging,  Shoes,  garments & apparel boxes,  Electronics outer packaging, Matchbox & toy packaging,

 

3. Advantages of Duplex Board

Lower cost compared to FBB & SBS,  Suitable for high-volume packaging,  Easy printing and converting,  Environment-friendly through recycling.

4. Limitations of Duplex Board

Lower brightness than SBS/FBB,  Not ideal for premium packaging,  Limited suitability for direct food contact,  Lower folding strength at very low GSM.

 

5. Major Duplex Board Suppliers in India

ITC – Paperboards & Specialty Papers Division, 

West Coast Paper Mills, 

Khanna Paper Mills, 

Emami Paper, 

Shree Krishna Paper Mills, 

Seshasayee Paper & Boards,

 

6. Duplex Board Vs Other Boards (Quick View):

Compared to SBS → Much more economical, 

Compared to FBB → Slightly lower stiffness & print quality but cheaper

 

“Reliable Board for Mass-Market Packaging Applications”

 

Conclusion 

Duplex board is the best choice for economical, high-volume packaging where cost control is critical and premium appearance is not mandatory. It plays a key role in India’s FMCG and consumer goods packaging sector.

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